In today's fast-paced technological landscape, efficiency and reliability are paramount. At Ring PCB, we understand the unique challenges faced by businesses in need of high-quality printed circuit board assembly. Our comprehensive one-stop service, also referred to as turnkey service, is designed to meet all your PCB and PCBA needs under one roof, ensuring a seamless experience from design to delivery.
One-stop service for PCBs and PCBAs typically includes:
1. Design Services(value-added): PCB layout, schematic design, and DRC and DFM reviews.
2. Component sourcing and inventory management.
3. Manufacturing: Fabrication of PCBs, including single-sided, double-sided, and multilayer PCBs.
4. Assembly: Both surface mount technology (SMT) and through-hole assembly.
5. Testing: Electrical testing, visual inspections, and functional testing.
6. Packaging and shipping: Preparing and shipping the finished products.
7. Support: Ongoing technical support and post-production assistance.
PCB Fabrication of Ring PCB
Ring PCB can manufacture a wide range of PCBs, including but not limited to:
lSingle-Sided PCBs: Simple designs with components on one side.
lDouble-Sided PCBs: Components and traces on both sides for more complex designs.
lMultilayer PCBs: PCBs with multiple layers for advanced applications, providing greater density and functionality.
lFlexible PCBs: Thin, flexible boards that can bend and fit into compact spaces, ideal for wearable devices.
lRigid-Flex PCBs: Combination of rigid and flexible PCBs, allowing for complex layouts in constrained spaces.
lHigh-Frequency PCBs: Designed for applications requiring high-frequency signals, such as RF and microwave circuits.
lHigh-Density Interconnect (HDI) PCBs: Boards with a high number of interconnections in a small area, suitable for compact electronic devices.
lHigh-Temperature PCBs: Made to withstand extreme temperatures, suitable for automotive or aerospace applications.
lImpedance-Controlled PCBs: Designed for RF applications to maintain signal integrity.
lMetal Core PCBs: Utilized for high-power applications requiring efficient heat dissipation.
PCB Assembly Services of Ring PCB
lSurface Mount Technology (SMT) Assembly: High-speed assembly of surface-mounted components using automated machines, for more components to be placed on a smaller area, making it ideal for compact designs.
lThrough-Hole Assembly: Assembly of components inserted into drilled holes for greater mechanical stability.
lMixed Technology Assembly: In many cases, a combination of both technologies (mixed technology) is used to leverage the advantages of each.
lBGA Assembly: BGA (Ball Grid Array) assembly involves mounting BGAs on PCBs, which have solder balls arranged in a grid on the underside of the package, these solder balls melt and establish interconnection when the board passes through the solder reflow oven. This design allows for high-density connections and excellent thermal performance.
l Middle/High Volume Production: Scalable assembly solutions for larger orders, ensuring efficiency and consistency.
l Consigned Assembly Services: You supply the components required for assembly, while we handle the PCB assembly.
l Box Build Services: We are responsible for sourcing and providing all components needed for the assembly of final products, including enclosures, connectors and wiring, for ready-to-use solutions. Typically include thorough testing and packaging.
l Testing and Inspection: Comprehensive testing services, including functional testing, automated optical inspection, X-Ray inspection, flying probe testing and visual inspections.
l Component Sourcing: Assistance in sourcing components, including obsolete parts, to streamline the assembly process.
l Rework and Repair Services: Capabilities for reworking or repairing boards that may have defects or require modifications.
l RoHS-compliant and Lead-free: Ring PCB proudly offers RoHS-compliant and lead-free technology in all our PCB and PCBA services. This commitment ensures that our products meet stringent environmental standards, minimizing hazardous substances and adhering to global regulations.
Advantages of one-stop service for PCB and PCBA
lStreamlined Communication: Working with a single provider simplifies communication, reducing the risk of miscommunication and ensuring that all teams are aligned.
lFaster Turnaround Times: Coordinating all aspects of design, manufacturing, and assembly in one location can significantly speed up the overall process, from initial design to final delivery.
lCost Efficiency: Consolidating services often reduces costs associated with managing multiple vendors, including shipping and administrative expenses.
lIntegrated Quality Control: A single provider can implement consistent quality control measures throughout the design, manufacturing, and assembly processes, ensuring higher product reliability.
lTechnical Support: Having a single point of contact for support means quicker resolution of issues, as all aspects of the project are handled by a familiar team.
lFocus on Core Competencies: By outsourcing PCB and PCBA services to Ring PCB, you can focus on your core business activities, enhancing overall productivity.
Our PCB Assembly Capabilities
Lead Time | Within 10 Days |
Parts Procurement | Full Turnkey, Partial Turnkey and Kitted/Consigned |
Assembly Types | Surface Mount (SMT), Thru-hole, Mixed Technology (SMT/Thru-hole), Single and Double Sided SMT/PTH, Large Parts on Both Sides, BGA on Both Sides |
Board Type | Rigid PCBs, Flex PCBs and Rigid-Flex PCBs |
Stencils | Laser Cut Stainless Steel and Nano-coating |
Components | Passive Components Smallest Size 01005, Fine Pitch Components Smallest Size 8 Mils Pitch, Leadless Chip Carriers/BGA, VFBGA, FPGA & DFN, Connectors and Terminals |
Largest PCB Size | 18'' x 20'' |
Smallest PCB Size | 1.2'' wide |
Largest QFP Size | 75 mm x 75 mm |
BGA Pitch Range | From 0.20 mm to 3 mm |
Smallest QFP Pitch Range | From 0.20 mm to 3 mm |
Component packaging | Reels, Cut tape, Tube and Loose Parts |
Inspection | X-ray, AOI and Microscope to 20X |
Solder Type | Leaded or Lead-free/RoHS-Compliant |
Assembly surface mount connectors | Yes |
Wave Soldering | Yes |
Surface Finish | HASL(hot air solder leveling), Electrolytic Gold, Electroless Gold, Immersion Gold, Electroless Silver, Immersion Tin and OSP |
Panelized PCB | Tab Routed, Breakaway Tabs, V-Scored and Routed + V-scored |
Design File Format | Gerber RS-274X, Eagle and AutoCAD’s DXF, DWG BOM (Bill of Materials) and Pick and Place file (XYRS) |
Types of Ring PCB’s Turnkey Services
Full Turnkey PCBs
In a full turnkey PCB service, Ring PCB handles the entire process, from design and component sourcing to assembly and testing. This is a one-stop solution where the customer provides only the design files (Gerber files and BOM), we take care of everything else.
Partially Consigned Assembly
In partially consigned assembly, the customer provides some of the components, while Ring PCB sources the rest. This approach can be beneficial for customers who have specific component requirements.
Fully Consigned Assembly
In fully consigned assembly, the customer provides all the necessary components (PCB and components), bill of materials, and assembly drawing to us. Ring PCB then assembles the PCBs according to the customer's specifications and ships the finished products. This option is suitable for customers who want to minimize their involvement in the assembly process.
Are you looking for a seamless experience in PCB manufacturing, assembly, and component procurement? Look no further than Ring PCB. Our comprehensive services cover every aspect of your project!
